Shawl Scarf

Jianchuang was founded in 2018. It is a scarf customization factory that has passed ISO 9001:2015 international quality management system certification. It focuses on the production and customization of shawl scarf.

Customized MOQ: 300 PCS

7 years of craftsmanship and customization, focusing on plush art. Just provide the artwork and we will create a cute and exclusive plush scarf for you.

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shawl scarf Customization Instructions Guide

The company always adheres to the high-quality customized plush product route, with a short proofing cycle, timely and reliable mass production, fast service response, and signing of production contracts, which are fully guaranteed from product quality to production cycle. Customers can focus on sales without worrying about the production process, and feel at ease throughout the process.

Service groups: private customization, two-dimensional customization, anime character customization, original IP customization, and fan customization;
Plush scarf advantages: warmth, lightness and comfort, diverse styles, versatility, and durability;

Scarf customization regular size: if the length is between 90cm-100cm, the width is 10cm-16cm. If the width is between 18cm-28cm, the length is between 120cm-160cm. Other sizes need to be customized according to the requirements of the artwork;

General shapes of scarves: rectangular scarves, square scarves, round or wrap-around scarves, shawl scarves, neckerchief scarves, square scarves, etc.;

Purpose of scarves: shawls for warmth, fashionable decorative accessories, headscarves to protect hair, block the sun, as gifts, etc.;

Common fabric types of scarves: wool, cashmere, silk fabrics, cotton, rayon, bamboo fiber, etc.;


Shawl Scarf Case

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ISO 9001 certified factory

Our factory has passed the ISO 9001:2015 international quality management system certification (certificate number: 112411022), and strictly controls the quality of each plush product according to international standards.

Seven years of craftsmanship, just for plush customization

Over seven years of dedicated effort, we craft every inch of plush with the heart of a craftsman. From fabric selection to craftsmanship, we've focused on one thing: ensuring every custom plush piece embodies warmth and quality. Countless proofing and adjustments are made to recreate the perfect soft touch you desire.

More than ten years of senior proofing experience, focusing on the precise presentation of craftsmanship

With over a decade of experience as a skilled pattern maker, we've cultivated our skills through years of experience, focusing on accurately transforming every design into a physical sample. Familiar with the characteristics of various materials and the challenges of craftsmanship, we rigorously control dimensions, patterns, and details. We've produced thousands of samples, achieving an industry-leading success rate.

Since its establishment, it has always adhered to originality and high-quality plush customization

Since our founding, we have always adhered to originality and high quality standards, rejecting cookie-cutter copying. From design sketch to finished product delivery, we infuse every step with ingenuity – selecting premium plush fabrics, meticulously controlling craftsmanship details, and infusing each piece with a unique soul through exclusive creative design.

passed ISO9001:2015 international quality management system certification


Common plush toy body shape customization types

  • Crystal super soft

    Crystal super soft
    Hair length range: 1-3mm, feel characteristics: extremely delicate and smooth, skin-friendly, visual effect: soft and bright, uniform, common uses: high-end doll face and body, baby products, pillows, etc., widely used

  • Altai

    Altai
    Visual effect: curly texture, common uses: bear, animal hair, doll hair, etc.

  • Big lamb roll

    Big lamb roll
    Visual effect: curly and cute, common uses: animal curly hair, cotton doll hair, etc.

  • Sea jade mink

    Sea jade mink
    Feeling characteristics: smooth and delicate, visual effect: luxurious, common use: high-end doll hair

  • Mi Ling Diao

    Mi Ling Diao
    Hand feeling: smooth and delicate, Visual effect: glossy and delicate, Common use: high-end doll hair

  • Mi Zai Mink

    Mi Zai Mink
    Hand feeling: soft, visual effect: glossy and delicate, common use: high-end doll hair

  • Brushed rabbit hair

    Brushed rabbit hair
    Feeling characteristics: soft and smooth, visual effect: delicate, common uses: animal hair, cotton doll hair

  • bunny fur

    Bunny fur
    Feeling characteristics: fluffy and thick, visual effect: fluffy and three-dimensional, common uses: animal hair, cotton doll hair

  • Little Toca

    Little Toca
    Feeling characteristics: rough, visual effect: fluffy and three-dimensional, common uses: animal hair, cotton doll hair

  • Ferret velvet

    Ferret velvet
    Hand feeling: soft and light; Visual effect: matte and fine; Common uses: animal hair and doll hair

  • snow rabbit down

    Snow rabbit down
    Hand feel: fluffy and warm; visual effect: slightly shiny, fine and smooth; common uses: animal hair, doll hair, coin purse, etc.

  • Cashmere

    Cashmere
    Feeling characteristics: soft and smooth, visual effect: fluffy and three-dimensional, common uses: animal hair, doll hair, doll bags, coin purses, etc.

  • jade velvet

    Jade velvet
    Hand feeling: smooth and delicate, visual effect: high gloss, luxurious, common uses: animal hair, doll hair, coin purse, etc.

  • Pearl velvet

    Pearl velvet
    Hand feeling: fluffy and elastic; Visual effect: granular and soft colors; Common uses: animal hair, doll hair, baby bags, etc.


shawl scarf manufacturers video

shawl scarf Sampling process

Step 1: provide shawl scarf artwork, our company will confirm the material and color of the fabric with you;

Provide three-view artwork, and the embroidery thread of the artwork is marked with Pantone color number

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Design Sample three views of the manuscript (above)

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According to the Pantone color number of the artwork, our staff will find similar fabrics

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(Provide fabric color cards for customers to choose, for more color cards, please contact our staff)

According to the Pantone color number of the artwork, choose embroidery thread of similar color (the company uses bright embroidery thread for all)

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Step 2: After the proofer master is published, communicate with you remotely about the shawl scarf and make revisions;

Step 3: After remotely confirming that there is no problem with the shawl scarf, the shawl scarf sample will be mailed to you for final confirmation of the actual sample;

Step 4: After the shawl scarf sample is confirmed, send the sample back to our company for mass production order;

Step 5:The normal mass production cycle is 30 working days;


What are the core functional departments in a plush toy factory?

Plush toy factory sewing workshop

Doll Factory Sewing Department

The sewing department of a plush toy factory is a key step in product development. It's responsible for precisely stitching together various pre-cut plush fabrics (such as short plush, long plush, and polar fleece) using specialized sewing equipment, ultimately forming the toy's basic structure. This department is typically equipped with a variety of industrial sewing machines, including flatbed, high-rise, and synchronous sewing machines, along with hot melt adhesive machines for additional fastening depending on process requirements.
The sewing department's workflow typically begins with pre-processing the fabric and accessories (such as hemming and overlocking). Subsequently, the various components (such as the body, limbs, and ears) are assembled and sewn according to the design. Key priorities are ensuring uniform, fine stitches and consistent stitch lengths to prevent thread unraveling or cracking. For toys that require stuffing, precise filling openings must be reserved, and the edges must be overlocked to prevent the plush from protruding.

Doll Factory Filling Department

The filling department in a plush toy factory is crucial for determining the toy's feel and fullness. They're primarily responsible for evenly filling filling materials like PP cotton and down into the toy's cavities, created during sewing. This ensures the toy's soft, fluffy feel and three-dimensional shape.
Operators must precisely control the filling amount and uniformity based on the toy's design standards (such as weight, firmness, and shape). For example, stress-bearing areas like the head and limbs require firmer filling to maintain support, while the abdomen or back can be slightly looser for a more comfortable feel. Furthermore, they pat and adjust the filling opening to prevent hollow areas, cotton clumps, or uneven surfaces.

Plush toy factory filling workshop
Plush toy factory handmade workshop

Doll Factory Handmade Department

The handcrafting department of a plush toy factory is the core element that imbues toys with life and detailed texture. Responsible for performing delicate operations and personalized decorations that machines can't precisely achieve, it serves as a crucial bridge between standardized production and consumers' emotional needs.
The work encompasses several meticulous steps: First, hand-trimming and hemming the toys after initial sewing. For example, this involves trimming rough edges with scissors and reinforcing areas prone to unraveling with hidden needles to ensure smooth, burr-free edges. Second, filling assistance is required. For unusual shapes (such as the tips of cartoon characters' wings and tails), the appropriate amount of cotton is manually filled in and evenly distributed to avoid areas of stiffness or gaps caused by machine filling. Even more crucial is decorative assembly: hand-sewing facial features (eyes, nose, and mouth), applying whiskers or patterns, and attaching accessories such as bows and bells. For high-end custom toys, even personalized elements like embroidered names and hand-painted designs are added.


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