Custom Puppets

ISO 9001:2015 Certified Plush Toys Manufacturer

Common Plush Doll Body Customization Types

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  Normal body
  The most common cotton doll is 10cm15cm20cm

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  Chubby body
  A bit fatter than normal

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  Starfish body
  Short limbs like a starfish

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  Ant Body
  The limbs are slender and agile, like a slender ant

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  Ball body
  A round thing with a head but no limbs

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  Hand puppet
  Plush toys that you can put your hands into

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  Animal figures
  Animal-shaped plush toys

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  Long-legged body
  Long legs with elongated legs

Common plush toy body shape customization types

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  Crystal super soft
  Hair length range: 1-3mm, feel characteristics: extremely delicate and smooth, skin-friendly, visual effect: soft and bright, uniform, common uses: high-end doll face and body, baby products, pillows, etc., widely used

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  Altai
  Visual effect: curly texture, common uses: bear, animal hair, doll hair, etc.

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  Big lamb roll
  Visual effect: curly and cute, common uses: animal curly hair, cotton doll hair, etc.

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  Sea jade mink
  Feeling characteristics: smooth and delicate, visual effect: luxurious, common use: high-end doll hair

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  Mi Ling Diao
  Hand feeling: smooth and delicate, Visual effect: glossy and delicate, Common use: high-end doll hair

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  Mi Zai Mink
  Hand feeling: soft, visual effect: glossy and delicate, common use: high-end doll hair

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  Brushed rabbit hair
  Feeling characteristics: soft and smooth, visual effect: delicate, common uses: animal hair, cotton doll hair

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  Bunny fur
  Feeling characteristics: fluffy and thick, visual effect: fluffy and three-dimensional, common uses: animal hair, cotton doll hair

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  Little Toca
  Feeling characteristics: rough, visual effect: fluffy and three-dimensional, common uses: animal hair, cotton doll hair

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  Ferret velvet
  Hand feeling: soft and light; Visual effect: matte and fine; Common uses: animal hair and doll hair

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  Snow rabbit down
  Hand feel: fluffy and warm; visual effect: slightly shiny, fine and smooth; common uses: animal hair, doll hair, coin purse, etc.

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  Cashmere
  Feeling characteristics: soft and smooth, visual effect: fluffy and three-dimensional, common uses: animal hair, doll hair, doll bags, coin purses, etc.

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  Jade velvet
  Hand feeling: smooth and delicate, visual effect: high gloss, luxurious, common uses: animal hair, doll hair, coin purse, etc.

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  Pearl velvet
  Hand feeling: fluffy and elastic; Visual effect: granular and soft colors; Common uses: animal hair, doll hair, baby bags, etc.

custom puppets manufacturers video

custom puppets Sampling process

Step 1: provide custom puppets artwork, our company will confirm the material and color of the fabric with you;

Provide three-view artwork, and the embroidery thread of the artwork is marked with Pantone color number

Design Sample three views of the manuscript (above)

According to the Pantone color number of the artwork, our staff will find similar fabrics

(Provide fabric color cards for customers to choose, for more color cards, please contact our staff)

According to the Pantone color number of the artwork, choose embroidery thread of similar color (the company uses bright embroidery thread for all)

Step 2: After the proofer master is published, communicate with you remotely about the custom puppets and make revisions;

Step 3: After remotely confirming that there is no problem with the custom puppets, the custom puppets sample will be mailed to you for final confirmation of the actual sample;

Step 4: After the custom puppets sample is confirmed, send the sample back to our company for mass production order;

Step 5:The normal mass production cycle is 30 working days;

What are the core functional departments in a plush toy factory?

Doll Factory Sewing Department

The sewing department of a plush toy factory is a key step in product development. It's responsible for precisely stitching together various pre-cut plush fabrics (such as short plush, long plush, and polar fleece) using specialized sewing equipment, ultimately forming the toy's basic structure. This department is typically equipped with a variety of industrial sewing machines, including flatbed, high-rise, and synchronous sewing machines, along with hot melt adhesive machines for additional fastening depending on process requirements.
The sewing department's workflow typically begins with pre-processing the fabric and accessories (such as hemming and overlocking). Subsequently, the various components (such as the body, limbs, and ears) are assembled and sewn according to the design. Key priorities are ensuring uniform, fine stitches and consistent stitch lengths to prevent thread unraveling or cracking. For toys that require stuffing, precise filling openings must be reserved, and the edges must be overlocked to prevent the plush from protruding.

Doll Factory Filling Department

The filling department in a plush toy factory is crucial for determining the toy's feel and fullness. They're primarily responsible for evenly filling filling materials like PP cotton and down into the toy's cavities, created during sewing. This ensures the toy's soft, fluffy feel and three-dimensional shape.
Operators must precisely control the filling amount and uniformity based on the toy's design standards (such as weight, firmness, and shape). For example, stress-bearing areas like the head and limbs require firmer filling to maintain support, while the abdomen or back can be slightly looser for a more comfortable feel. Furthermore, they pat and adjust the filling opening to prevent hollow areas, cotton clumps, or uneven surfaces.

Doll Factory Handmade Department

The handcrafting department of a plush toy factory is the core element that imbues toys with life and detailed texture. Responsible for performing delicate operations and personalized decorations that machines can't precisely achieve, it serves as a crucial bridge between standardized production and consumers' emotional needs.
The work encompasses several meticulous steps: First, hand-trimming and hemming the toys after initial sewing. For example, this involves trimming rough edges with scissors and reinforcing areas prone to unraveling with hidden needles to ensure smooth, burr-free edges. Second, filling assistance is required. For unusual shapes (such as the tips of cartoon characters' wings and tails), the appropriate amount of cotton is manually filled in and evenly distributed to avoid areas of stiffness or gaps caused by machine filling. Even more crucial is decorative assembly: hand-sewing facial features (eyes, nose, and mouth), applying whiskers or patterns, and attaching accessories such as bows and bells. For high-end custom toys, even personalized elements like embroidered names and hand-painted designs are added.